Mechanisms of Shotcrete–Rock Interaction in Slope Stabilization

Introduction

Shotcrete is widely used in slope stabilization to improve surface stability, prevent weathering, and control rock mass deformation. Its effectiveness largely depends on the interaction between the shotcrete layer and the underlying rock mass. Understanding the mechanisms governing shotcrete–rock interaction is essential for designing reliable and durable slope stabilization systems, especially in jointed and fractured rock slopes.

Role of Shotcrete in Slope Stabilization

Shotcrete acts as a surface support system that binds loose rock fragments, limits deformation, and provides confinement to the rock mass. When combined with rock bolts, cable anchors, or wire mesh, shotcrete forms an integrated stabilization system that enhances overall slope performance.

Bonding Mechanism Between Shotcrete and Rock

The primary mechanism of interaction is the bond developed at the shotcrete–rock interface. This bond is influenced by surface roughness, cleanliness of the rock face, moisture conditions, and shotcrete mix properties. A rough and clean rock surface enhances mechanical interlocking, resulting in improved adhesion and load transfer.

Mechanical Interlocking and Confinement

Shotcrete penetrates surface irregularities, joints, and micro-cracks in the rock mass, creating mechanical interlocking. This interlocking restrains movement of rock blocks and provides confinement pressure, which improves the shear strength of near-surface rock layers.

Stress Redistribution and Load Transfer

Once applied, shotcrete redistributes stresses acting on the rock surface by transferring loads across weak zones and joints. The shotcrete layer acts as a semi-flexible membrane that bridges discontinuities, reducing stress concentration and limiting progressive failure.

Crack Control and Deformation Compatibility

Shotcrete accommodates minor rock deformations without sudden loss of support. The inclusion of steel fibers or mesh enhances crack resistance and tensile capacity, allowing the shotcrete to maintain integrity under differential movement between rock blocks.

Interaction with Discontinuities

In jointed rock masses, shotcrete improves stability by restricting joint opening and sliding. It does not significantly increase the intrinsic strength of the rock mass but provides surface restraint that delays block detachment and weathering-induced deterioration.

Influence of Thickness and Material Properties

The thickness, strength, and stiffness of shotcrete influence its interaction with rock. Thicker and higher-strength shotcrete provides greater confinement and load-carrying capacity but may reduce flexibility. Optimized thickness ensures effective support while maintaining deformation compatibility.

Environmental and Durability Considerations

Shotcrete protects rock surfaces from weathering, erosion, and water ingress. Proper curing and material selection improve durability, ensuring long-term performance of the shotcrete–rock system in aggressive environmental conditions.

Construction Quality and Surface Preparation

Effective shotcrete–rock interaction depends heavily on construction practices. Proper scaling of loose material, surface cleaning, correct application techniques, and adequate curing are essential to achieve strong bonding and uniform thickness.

Limitations of Shotcrete Support

Shotcrete alone is insufficient for stabilizing deep-seated failures. Its primary role is surface stabilization, and it must be combined with reinforcement systems such as rock bolts or cable anchors for comprehensive slope support.

Conclusion

The interaction between shotcrete and rock plays a crucial role in slope stabilization by providing bonding, confinement, and stress redistribution at the rock surface. Understanding these mechanisms allows engineers to design effective shotcrete systems that enhance slope safety and durability. When applied with proper surface preparation and combined with reinforcement measures, shotcrete serves as an efficient and reliable slope stabilization solution.

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